High-Precision Powertrain Durability Test System
The Powertrain Durability Test System is the ultimate solution for comprehensive endurance testing of core power components — including engines, transmissions, and new energy drive systems. By applying extreme mechanical and thermal loads under controlled laboratory conditions, it validates the long-term reliability of the entire powertrain before vehicle integration.
Precise Load Simulation:Supports accurate simulation and cyclic reproduction of diverse test conditions, including high-speed, high-torque, fast transient loading, and temperature shock scenarios.
Efficient Test Automation:Programmable automated test sequences greatly enhance testing efficiency, repeatability, and data consistency.
Advanced Data Analytics:Offers high-density data acquisition and professional analysis tools to rapidly identify root causes and guide design optimization.
Core Functions & Advantages
Full-Spectrum Load Simulation
Precisely reproduces real-world dynamic stresses such as high-speed operation, large torque, and rapid acceleration or deceleration events.
Capable of executing over 10 million shift cycles, thermal shocks, and alternating load sequences.
Expertise in New Energy Systems
Provides high-performance back-to-back testing solutions for electric motors, inverters, and reduction gearboxes.
Integrates battery simulators to comprehensively evaluate e-drive system efficiency, reliability, and endurance.
Accurate Data & Engineering Insights
Through a dense sensor network within a highly controlled environment, potential component-level failures can be pinpointed precisely.
Enables deep engineering insights to drive design refinement and product improvement.
Core Value Proposition
Detects and resolves potential reliability risks before full vehicle integration. Accelerates product development and validation through controlled, repeatable, and data-driven laboratory testing.
Applications
Engine / E-Motor High-Load Endurance Testing
Simulates continuous high-speed and torque conditions to validate motor and engine durability under extreme workloads.
Transmission Shift-Cycle & Efficiency Validation
Evaluates transmission performance, shift smoothness, and efficiency across millions of simulated drive cycles.
Integrated E-Drive System Durability Verification
Tests combined motor-inverter-gearbox systems to ensure long-term reliability and energy conversion efficiency.
Component Wear & Material Fatigue Analysis
Assesses frictional wear, mechanical stress, and thermal degradation in components under long-term cyclic loading.
